Autoclave used in autoclaved aerated concrete (AAC) Block Production Plant

1enough source of goods.2our pressurized elements have enough strength and toughness.3advantage in welding.4ten years experience

About us..

 

  We Olymspan is a industry and trade integration company  and professional steam boiler/ autoclave supplier for aac production line .Our main market is for aac area.The company has been established for 14years ,have four plant area.We have many partners all over the world especially India. Meanwhile we also keep good relationship with some reliable AAC machinery suppliers in China, we can give you some contacting information and recommendation of AAC suppliers if you want.

 

Something about AAC?

 

1. Aerated Autoclaved concrete block (light block ) is the light and porous buidling material. It has light ,keeping temperature ,Environmental protection,can't burn and other advantages.it is the main building material in the future.

 

2.Common concrete density is usually 16002400kg/m3,but Areated concrete are 500kg/m3,600kg/m3,700kg/m3.

 

Feathers of AAC

 

1.Sound proof

AAC wall has an excellent sound Transmission class (STC) ,rating of 44. Result: Virtually Soundproof  Interiors!

 

2.Thermal Insulation

It has highest thermal rating in the industry….R30! Thus provides well insulated interiors, keeping out warm air in summer and cold air in winters.AAC reduces Air conditioning cost by 30%.

 

3.Earthquake Resistant

Earthquake forces on structure are proportional to the weight of the building, hence AAC shows excellent resistant to earthquake forces. Regions of high seismic activity like Japan exclusively use AAC. It has been proven to withstand wind loads of category 5 tropical storms.

 

4.Floor Space Area

Use of thinner blocks (6" instead of 9" exterior walls) because of its excellent water barrier & insulation properties leads to an increase in floor space area between 3-5%.

 

5.Cost saving

Being lightweight AAC drastically reduces the dead weight of building, resulting into reduction in steel (up to 27%) and cement (up to 20%) structural cost saving.Being 8 times the size of a clay brick, AAC wall construction    involves 1/3 the joints, thus an overall mortar saving up to 66%.

Its automatic manufacturing process gives AAC an exceptional dimensional accuracy & smooth surfaces, eliminating need of three-coat plaster walls and allows for a final 6 mm skim coat (putty/POP).

 

6.Fire Resistant

Best in class fire rating of 4 hours. The melting point of AAC is over 1600 ºc, more than twice the typical temperature in a building fire of 650 ºc.

 

 

AAC land and workshop require:

 

50000m3 to100000m3,workshop is 2000m2,the land is 8000m2,

150000m3,workshop is 2500m2,the land is 10000m2,

200000-300000 m3,workshop is 3000m2,the land is 15000m2.

Above please refer to ,the bigger the better.

 

Advantages of Autoclave of Olymspan

 

1. Patents we possess at present:

a) Autoclave of hydraulic automatic opening-door device (ZL 2011 2 0025592.4)

b) Posses autoclave of automatic door operator(ZL 2011 2 0025674.9)

c) Worktable of cutting kettle tooth(ZL 2011 2 0025738.5)

d) The pressure drainage device of autoclave(ZL 2011 2 0025595.8)

e) Electrical safety interlock device of autoclave (ZL 2011 2 0026871.2)

 

2. Material:

a) Special die double scale container board of Q345R-GB713 of Hanggang in Hebei.

b) 16MnⅡlevel of making flange forging

c) Adopt φ133×25 to make tube of DN100, and the material is 20-GB9948.

3. Process:

a) After welding kettle door, it must proceed annealing heat treatment.

b) Polish toothed cutter of flange of autoclave body, and carry out magnetic particle testing.

c) Use double scale container board, and ensure the longitudinal joint of each section.

d) Carry out the physical and chemical test (stretch, impact), ensure its strength.

e) Welds are 100% X-ray detection, then carry out hydraulic test of 2.1MPa after passing. The whole process is complete inspected by CSEI factory inspection, and leave factory after stamp and signature .

4. Security Measures:(Triple Security)

a).Hand speed reducer installs mechanical interlocking, and we don’t move when there’s pressure in kettle.

b).Equip with manual limited safety interlocking device, stuck kettle manually, and when it opens , then we can open the door.

c).Equip with electric limited safety interlocking device,use cooperatively with manual limit, and connect with electric cabinet, rotating electrical ark with pressure and sound-light alarm.

 

 

Item	Type
	FGZSS1.5-1.65*L	FGZCS1.5-2*L	FGZSS1.5-2.5*L	FGZSS1.5-2.68*L	FGZSS1.5-2.85*L	FGZCS1.5-3*L	FGZCS1.5-3.2*L
Inner diameter	Ø 1.6m	Ø 2m	Ø 2.5m	Ø 2.68m	Ø 2.85m	Ø 3m	Ø 3.2m
Length*1	L	L	L	L	L	L	L
Designed pressure	1.6Mpa	1.6Mpa	1.6Mpa	1.6Mpa	1.6Mpa	1.6Mpa	1.6Mpa
Designed temperature*2	204°C	204°C	204°C	204°C	204°C	204°C	204°C
Max operation pressure	1.5Mpa	1.5Mpa	1.5Mpa	1.5Mpa	1.5Mpa	1.5Mpa	1.5Mpa
Max operation temperature	201°C	201°C	201°C	201°C	201°C	201°C	201°C
Medium	Saturated steam
Track gauge/height	600mm/ 150mm	600mm/ 150mm	800mm/ 200mm	800mm/ 250mm	963mm/ 280mm	1220mm/320mm	1220mm/ 320mm
Corrosion allowance	2mm	2mm	2mm	2mm	2mm	2mm

 

Application Range of AAC Plant

 

 

Olymspan.,LTD has many years' experience in AAC Plant Industry. We have best professional engineers and craft.

Now a days aac plant is very pop and profitable industry in the world. If you have plan to set up this plant, please contact me and welcome to inspect our factory in Changzhou city in China!

If you are interested in our machine or our aac block equipment, please donn't hesitate to contact me via email or mobile, with your detailed requirement like capacity, raw material. I can reply very soon.

This is our workshop,we are always welcome you to have a visit!

Autoclave used in autoclaved aerated concrete (AAC) Block Production Plant